The Versatile Benefits of Epoxy Resin Flooring in Industrial Settings

Epoxy resin flooring is quickly becoming the go-to solution for industrial settings due to its versatility and robustness. Not only is epoxy resin incredibly durable, but it is also easy to clean and maintain. Additionally, epoxy resin flooring is resistant to a variety of spills and harsh chemicals, making it an ideal choice for any food processing plant or warehouse. Epoxy resin flooring is also aesthetically pleasing, which can create a more professional environment. As a result, it is no surprise that epoxy resin is becoming increasingly popular in the industrial sector.

What is high-build epoxy resin flooring?

High-build epoxy resin flooring is specifically designed to provide a thicker, more durable coating. Unlike traditional epoxy coatings, high-build epoxy resin flooring is applied in multiple layers to achieve a higher build thickness, typically ranging from 2mm to 5mm.

One of the key features of high-build epoxy resin flooring is its exceptional strength and durability. The multiple layers of epoxy create a robust surface that can withstand the daily wear and tear of an industrial environment. It can easily withstand the weight of heavy machinery, forklifts, and pallet jacks without cracking or chipping.

In addition to its durability, high-build epoxy resin flooring also offers excellent resistance to chemicals and spills. This is crucial in industries such as food processing and pharmaceuticals where strict hygiene standards must be maintained. The seamless and non-porous nature of the epoxy resin prevents liquids from seeping into the floor, making it easy to clean and maintain.

Furthermore, high-build epoxy resin flooring can be customized to suit the branding and safety requirements of any industrial facility. Different colours, patterns, and anti-slip textures can be incorporated into the floor to enhance the aesthetics and create a more visually appealing environment. Safety markings, such as arrows and hazard signs, can also be added to ensure compliance with safety regulations.

Advantages of high-build epoxy resin flooring

High-build epoxy resin flooring offers a multitude of advantages that make it the perfect choice for industrial settings. First and foremost, its exceptional durability and longevity make it a cost-effective option. The multiple layers of epoxy create a strong and resilient surface that can withstand heavy foot traffic, impact, and even the weight of heavy machinery. This means that businesses can expect their high-build epoxy resin flooring to last for many years without showing signs of wear and tear.

In addition to its durability, high-build epoxy resin flooring also provides significant hygiene benefits for industries such as food processing and pharmaceuticals. The seamless and non-porous nature of epoxy resin prevents the accumulation of bacteria, mould, and other contaminants, making it easy to clean and maintain. This is crucial for ensuring a safe and hygienic working environment that meets strict industry standards.

Another advantage of high-build epoxy resin flooring is its resistance to chemicals and spills. Whether it’s oils, acids, solvents, or cleaning agents, the epoxy resin coating creates a protective barrier that prevents liquids from seeping into the floor. This not only makes it easier to clean up spills but also reduces the risk of damage to the floor.

Overall, the advantages of high-build epoxy resin flooring make it a versatile and reliable choice for industrial settings. Its durability, hygiene benefits, chemical resistance, and customization options contribute to creating a safe, professional, and long-lasting flooring system that can withstand the demands of any industry.

Durability and longevity in industrial settings

In industrial settings, durability and longevity are crucial when it comes to flooring. High-build epoxy resin flooring excels in both these aspects, making it the ideal choice for industries such as manufacturing, warehousing, and automotive.

One of the main reasons why high-build epoxy resin flooring is highly durable is its multiple-layer construction. The application of multiple layers creates a robust surface that can withstand heavy foot traffic, constant movement of machinery, and the weight of pallet jacks and forklifts. This means that businesses can have peace of mind knowing that their flooring will remain intact and resilient even under demanding conditions.

Furthermore, high-build epoxy resin flooring is designed to last for many years without showing signs of wear and tear. It can withstand the daily rigors of industrial operations, including impacts from dropped tools or equipment. This durability translates to cost savings for businesses as they won’t need to invest in frequent repairs or replacement of their flooring.

In addition to its physical durability, high-build epoxy resin flooring is also highly resistant to abrasions, chemicals, and spills. It forms a seamless and non-porous surface that prevents liquids and contaminants from seeping into the floor. This not only makes it easier to clean and maintain but also contributes to a safer and hygienic working environment.

Overall, the durability and longevity of high-build epoxy resin flooring make it a smart investment for any industrial setting. Its ability to withstand heavy use, impacts, and chemical exposure ensures that businesses can have a reliable and long-lasting flooring solution.

Hygiene benefits for food processing and pharmaceutical industries

Maintaining strict hygiene standards is a top priority for industries like food processing and pharmaceuticals. That’s where high-build epoxy resin flooring comes in, offering a range of hygiene benefits that make it the perfect flooring choice for these sectors.

First and foremost, the seamless and non-porous surface of high-build epoxy resin flooring prevents the accumulation of bacteria, mould, and other contaminants. Unlike traditional flooring options, there are no cracks or crevices for dirt and germs to hide, making it incredibly easy to clean and maintain. Coving ensuring a seamless wall to floor finish can also be incorporated. Regular cleaning routines can be quickly and efficiently carried out, reducing the risk of cross-contamination, and ensuring a safe working environment.

In addition, high-build epoxy resin flooring is highly resistant to stains and chemical spills. This means that any accidental spills can be easily wiped away without leaving behind any lasting damage or discoloration. This resistance to spills also makes the cleaning process more efficient, allowing businesses to quickly sanitize the area and resume operations without any disruption.

Overall, high-build epoxy resin flooring provides a hygienic solution for industries that require the utmost cleanliness. Its seamless surface, resistance to contaminants, and easy cleaning capabilities contribute to maintaining a safe and sanitized environment in food processing and pharmaceutical facilities.

Chemical and spill resistance for factories and warehouses

When it comes to factories and warehouses, spills and chemical exposure are common occurrences. That’s where high-build epoxy resin flooring truly shines. With its exceptional resistance to chemicals and spills, this flooring system offers reliable protection for industrial settings.

High-build epoxy resin flooring forms a seamless and non-porous surface that creates a barrier against a wide range of chemicals, including oils, solvents, and cleaning agents. This means that even in the event of accidental spills, the floor remains unaffected. You can easily wipe away the spilled substances without worrying about any lasting damage or stains. This not only saves time but also ensures that your flooring stays in top-notch condition.

Furthermore, the chemical and spill resistance of high-build epoxy resin flooring contributes to a safer working environment. By preventing liquids from seeping into the floor, the risk of slip and fall accidents is greatly reduced. This is especially crucial in industries where the floor is subjected to constant foot traffic or the use of heavy machinery.

Customization options for branding and safety markings

When it comes to creating a professional and visually appealing environment, high-build epoxy resin flooring offers a range of customization options. Not only does this flooring system provide exceptional durability and resistance to chemicals, but it also allows businesses to incorporate their branding and safety markings into the floor itself.

With high-build epoxy resin flooring, different colours, patterns, and textures can be seamlessly integrated into the floor design. This means that businesses can choose the flooring that aligns with their brand image and creates a cohesive and visually appealing space. Whether it’s a bold colour scheme or a subtle pattern, the customization options are virtually limitless.

In addition to branding, high-build epoxy resin flooring also allows for the incorporation of safety markings. Arrows, hazard signs, and other safety indicators can be added to the floor to ensure compliance with safety regulations and enhance the overall safety of the workspace. This helps employees and visitors navigate the space more efficiently and reduces the risk of accidents or injuries.

By customizing their high-build epoxy resin flooring, businesses can create a space that not only meets their functional needs but also reflects their brand identity and commitment to safety. It’s a powerful way to make a lasting impression and create an environment that is both visually appealing and safe for everyone.

Installation process and maintenance considerations

Once you’ve decided that high-build epoxy resin flooring is the perfect choice for your industrial setting, it’s important to understand the installation process and maintenance considerations.

Preparation when applying any coating is paramount. Installing high-build epoxy resin flooring requires careful preparation of the existing floor surface. This typically involves cleaning and removing any debris or contaminants, such as oil or grease, to ensure proper adhesion of the epoxy coating.

We professionally prepare all surfaces using diamond-headed grinding machines; this method of preparation is the best and most effective way to remove any weak, loose, and/or friable laitance from the surface whilst providing a mechanical ‘key’ for the resin coating to adhere to. With the vacuum assistance on each machine, it is a 95% dust-free operation. Depending on the condition of the existing floor, it may also be necessary to repair any cracks or uneven areas before applying the epoxy.

Once the surface is prepared, the epoxy resin is mixed and applied in multiple layers using a trowel or roller. Each layer is allowed to dry and cure before the next one is applied, creating a thicker, more durable coating. The exact number of layers will depend on the desired build thickness and the specific requirements of the industrial setting.

After the installation is complete, proper maintenance is crucial to maximizing the lifespan and performance of the epoxy resin flooring. Regular cleaning with mild detergents and non-abrasive tools is recommended to remove dirt and grime. Avoid using harsh chemicals or abrasive cleaning agents, as they can damage the epoxy coating.

Additionally, it’s important to inspect the flooring periodically for any signs of damage or wear. If any cracks or chips are detected, they should be repaired promptly to prevent further damage.

Minimal disruption

Finally, at Robex, we understand that downtime equals lost revenue. That’s why we’ve developed a rapid-curing epoxy resin that can get your floors back in use in just 1-2 hours. No more waiting around for days on end! And with our teams working around the clock, 24 hours a day, seven days a week, we’re able to get your project completed quickly and efficiently.